How To Make Raised Panel Doors Without A Router

Step 1 choose which door to make.

How to make raised panel doors without a router.

The panel raises when we apply a second plywood panel framed with molding. You clamp an auxiliary fence at an angle to your blade and feed the panel over the blade repeatedly taking off only a little at a time until you get the profile you want. This cutter will cut the decorative edge visible on the door front and it will cut the groove needed for the door panel. One just needs to raise or lower the panel bit up to the 1 4 scrap stock.

When influencing a back cut to recollect that there must be sufficient material left for the raising piece to cut its full profile without making the edges too thin to fit the sections appropriately. All the methods however fall into two different camps. Horizontal raised panel bits have the added feature of a pilot bearing to guide the router cut along the edge of the panel. This process is based on the traditional method for cutting coved moldings on the tablesaw but we ve adapted it for making raised panels.

All one need do is place a piece of 1 4 scrap stock in the stile groove where the panel goes and extend it to the panel bit. But the size of these bits up to 3 1 2 in diameter makes them dangerous in a hand held router for safety you should put raised panel bits in a variable speed router mounted to a router table. Raised panel router bits help you create raised panels for cabinet and passage doors. This is a necessary feature for arched and cathedral style door making.

Traditional raised panels appear in almost every furniture style since roman times though the way to make them varies wildly. You should consider the need for speed of construction durability ease of cleanup and maintenance step 2 pick the correct material to fit your doors. Horizontal bits require a more powerful router and slower operating speeds because of their large cut diameter. Use mdf medium density fiberboard on a painted or a covered surface for a wood grain look 1 x research sourcestep 3 use solid wood for a door when you make a panel door.

There are two basic types of cabinet doors slab and flat panel most often chosen. There are many to choose from. However recently i discovered a simpler way a great way to set the height of the panel bit. By making a back cut to start with you can control the measure of the board distending over the rails and stiles.

Most slab doors are made of plywood. A positive profile cutter for the inside of all rails and stiles. If you ll paint your doors substitute medium density fiberboard mdf for the solid stock and birch veneer plywood for a glass smooth finish.